How to reduce equipment failure and improve operation efficiency? Do three good things and four good things

May 20, 2023 Leave a message

How to reduce equipment failure and improve operation efficiency? Do "three good things" and "four good things"

After training, equipment operators have certain theoretical knowledge and operational skills, but if they do not know how to maintain equipment, do not check equipment, do not troubleshoot, and depend on maintenance workers for every detail, their equipment is unable to be used reasonably. Therefore, "three good" and "four" are the basic requirements of equipment operators.

One, three good

1. Manage the equipment well. To manage the equipment operated by oneself; Tools, measuring tools and accessories shall be stored according to the requirements of location management; Maintain the integrity and reliability of protective devices and lines.

2, use good: use good equipment. It refers to the strict compliance with operation procedures, the implementation of maintenance system, the correct and reasonable use of equipment, no ill operation, no overload use, and no disorderly stacking, misplacing tools and machining parts on the equipment

3. Repair: Repair the equipment. Complete primary maintenance on schedule, cooperate with maintenance personnel to do secondary maintenance, participate in equipment overhaul, be familiar with equipment structure and performance, master general repair techniques.

The second and fourth meetings

1, can use: familiar with the structure of the equipment, grasp the technical performance and operation methods of the equipment, and familiar with the processing technology, the correct use of tooling, no overload use of equipment.

2. Maintenance: familiar with the position of oil holes, oil holes and oil cups of the equipment, and know the oil quality, oil quantity and oil change cycle of the equipment operated; Lubrication and cooling of equipment according to regulations; No oil scale, no dirt, no rust, no scratches, no oil leakage, no water leakage, no electricity leakage, no air leakage; Control system sensitive and reliable, equipment around clean.

3. Inspection: familiar with the precautions, basic knowledge, precision standards and inspection items of equipment inspection; Proficient in the application and inspection of instruments, instruments, measuring tools, testing tools are normal.

4, will eliminate the general fault: on the basis of familiar with the equipment performance, general principle, parts combination, can identify the abnormal sound and abnormal situation of equipment, timely judge the abnormal parts and causes of equipment, and can eliminate the general fault; In case of equipment failure or accident, emergency treatment, prevent the expansion of the accident, timely report to the relevant departments for inspection, analysis of the cause, and take corresponding measures.1



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