XINXIANG MENGMA FILTER CO.,LTD. Screw Air Compressor Oil Separator 2205 4065 08, High-Efficiency Oil-Air Separation Element


Product Specifications
| Technical Indicators | Parameter Data |
|---|---|
| Part Number | 2205 4065 08 |
| Manufacturer | XINXIANG MENGMA FILTER CO.,LTD. |
| Product Type | Oil-Air Separation Element |
| Applicable Equipment | Oil-Injected Rotary Screw Compressors |
| Filter Media Composition | Composite Glass Fiber Deep Filtration Layer |
| Particle Retention Rate | 0.1 Micron-Level Particles |
| Initial Resistance | ≤0.02 MPa |
| Maximum Pressure Tolerance | 1.6 MPa |
| Operating Temperature Range | -10℃ to +100℃ |
| Oil Mist Removal Efficiency | 99.99% |
| Residual Oil Content | ≤3 mg/m³ |
Product Description
1. Core Function Overview
The oil separator element 2205 4065 08 performs the critical task of gas-oil two-phase flow separation within the air compressor system. It ensures the cleanliness of the compressed gas while guaranteeing effective recovery of lubricating oil, maintaining system oil balance, and preventing oil from being carried into downstream pipelines, which would cause waste and equipment contamination.
2. Separation Mechanism Analysis
This element achieves progressive separation through a multi-layer composite structure:
Pre-Separation Layer: The outermost layer features an open-cell structure that pre-separates and intercepts large oil droplets entering the element, reducing the load on subsequent fine filtration layers.
Fine Separation Layer: The core consists of micron-level glass fibers arranged in an interlaced pattern, forming a three-dimensional filtration network. As the oil-air mixture passes through, aerosol particles are captured on the fiber surfaces, accumulate, grow in size, and eventually detach from the fibers under airflow propulsion, settling back by gravity.
Return and Isolation: The separated liquid oil returns to the lubrication system through the drainage structure at the element's bottom, while the purified air exits via the center tube, ensuring continuous and stable separation operation.
3. Technical Features and Value
Energy-Saving Low Resistance: The rationally designed flow channels and filter layer porosity result in low resistance loss during gas passage, helping to reduce the compressor's operating back pressure and save electrical energy.
Stable Long-Term Performance: The filter media possesses high dirt-holding capacity, making it less prone to premature failure due to particle blockage. It maintains stable operation with low pressure differential over extended periods, reducing maintenance shutdowns.
Structural Integrity: End caps and the center tube frame are made from high-strength materials. The adhesive used exhibits oil and temperature resistance, ensuring no cracking or debonding in continuous high-temperature oil mist environments, thus preventing secondary contamination.
On-Site Adaptability: The product's external dimensions and interface configurations are manufactured according to industry standard specifications, allowing direct installation into corresponding equipment without modifications to existing piping or housings.
4. Condition Monitoring and Maintenance Recommendations
To maintain optimal equipment performance, consider inspecting or replacing the oil separator element when the following signs appear:
Abnormal Pressure Drop Indication: The pressure gauge shows the pressure differential across the separator persistently exceeds 0.08 MPa.
Increased Oil Consumption: The interval between lubricating oil top-ups noticeably shortens, and no external leakage points are found.
Traces of Oil in Discharge Air: Downstream equipment such as refrigerated dryers or precision filters show visible oil contamination.
Scheduled Replacement: Based on equipment operating hours, it is recommended to replace the element during major maintenance cycles (e.g., when changing lubricating oil) to ensure overall system cleanliness.
Contact Us
For more product information or to submit an inquiry, please contact us through the following channels:
Company Name: XINXIANG MENGMA FILTER CO., LTD.
Tel/WhatsApp: +86 150 9033 8589
Email: joy@mmfilter.com
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