Product Title: Precision High-Efficiency Oil Separator Cartridge Model 25300065-021 for Energy Saving & Reliability
1. Core Function Overview
This product is the core oil separator cartridge, model 25300065-021, specifically designed for rotary screw air compressor systems. Its primary function is to achieve fine separation of compressed air and lubricating oil, aiming to minimize the oil content in the outlet compressed air. It ensures the cleanliness and safety of downstream equipment while helping to improve overall unit efficiency by reducing system operating resistance. It is a core component for maintaining high-quality, high-efficiency, and low-energy operation of compressed air systems.
2. Design Features & Performance Advantages
High-Efficiency Separation Technology: Employs specially treated glass fiber composite media with an optimized multi-layer pleated structure, providing a large effective filtration area for stable and efficient oil-air separation.
Energy-Saving Low-Resistance Operation: Excellent structural design ensures smooth airflow. Combined with high-permeability media, it effectively controls the initial operating pressure drop, helping to reduce the compressor host's额外 workload and achieve energy savings.
Robust & Durable Construction: High-strength metal end caps and internal support structures ensure cartridge shape stability under pressure fluctuations. Sealing components are made of high-temperature and oil-resistant rubber for reliable long-term sealing.
Broad Compatibility: Manufactured strictly to international通用 interface and dimension standards, ensuring compatibility with various screw air compressors that adopt the same specification, allowing for simple and direct installation.
Long-Term Stable Operation: Under standard conditions and proper maintenance, it provides long effective service life, reducing the frequency of unplanned downtime for replacement and lowering overall maintenance costs.
3. Detailed Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | 25300065-021 |
| Product Category | Oil Separator Cartridge |
| Applicable Unit Type | Rotary Screw Air Compressor |
| Primary Filter Media | Imported Glass Fiber Composite |
| End Cap Material | Metal (Steel/Aluminum) |
| Sealing Material | High-Temperature Nitrile Rubber (NBR) |
| Temperature Resistance | ≤ 120 °C |
| Pressure Resistance | Typically ≤ 13 bar (1.3 MPa) |
| Initial Pressure Drop | ≤ 0.2 bar |
| Oil Carryover | ≤ 3 ppm |
4. Installation & Maintenance Guide
To ensure optimal performance and safety, please follow these steps for replacement:
Safety Preparation: Completely stop the air compressor, disconnect the main power, and wait for all internal system pressure to be fully released to zero.
Remove Old Cartridge: Use appropriate tools to open the oil separator vessel. Carefully remove the old cartridge and collect/dispose of any residual lubricating oil.
Clean the Vessel: Thoroughly clean the interior wall of the separator vessel, especially the sealing surface. Ensure it is free from any oil residue, debris, or old gasket material.
Install New Cartridge: Inspect the new cartridge's seals for integrity. Then, place it vertically and steadily into the vessel, ensuring the gasket fully contacts and conforms to the sealing surface.
Reassemble & Test: Tighten the vessel cover bolts in the specified sequence and torque. Restart the compressor and run it under low load for a period. Check all connections for leaks and observe if the system pressure is stable.
Important Note: The cartridge is a key consumable and requires regular replacement based on actual operating environment and hours. The inspection and replacement interval should be appropriately shortened under harsh conditions (e.g., high dust, humidity) or during continuous high-load operation of the compressor.
5.Contact Us
Company Name: XINXIANG MENGMA FILTER CO., LTD.
Tel: +86 150 9033 8589
Email: joy@mmfilter.com
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