Oil Separator Element CC1175507 for Screw Compressor Systems – High-Efficiency Coalescing Performance for Clean Compressed Air
Product Introduction
The CC1175507 air/oil separation filter element serves as the core filtration unit in the after-treatment stage of oil-injected rotary screw compressors. Its primary function is to efficiently separate and recover lubricating oil mist entrained in compressed air streams. Engineered with premium micro-glass fiber composite media and leveraging depth-loading coalescence mechanisms, this element ensures that discharged compressed air meets required purity levels while reducing oil consumption and safeguarding downstream pneumatic components and piping systems. With sound structural design, strong flow capacity, and reliable performance, it is well suited for routine compressor maintenance and replacement applications.
Product Highlights:
High coalescence separation efficiency with stable residual oil content
Micro-glass fiber media featuring gradient-density structure for enhanced dirt-holding capacity
Excellent durability for extended continuous industrial operation
Low flow resistance contributing to compressor energy optimization
Performance Features
Premium Media Selection – Adopts high-grade micro-glass fiber with multi-layer composite architecture, combining interception and coalescence functions
High Discharge Air Purity – Residual oil content maintained within desirable range, meeting requirements of most industrial air applications
Adequate Skeleton Strength – Internal metal support mesh provides reliable mechanical reinforcement against airflow impact and prevents media collapse
Effective Corrosion Protection – Metal components treated with anti-rust processes, suitable for humid or mildly corrosive operating environments
Rational Pleat Geometry – Evenly spaced pleats maximize effective filtration area within limited envelope, balancing separation performance and airflow capability
Precision Sealing Design – End cap sealing structure ensures tight fit after installation, eliminating airflow bypass
Broad Thermal Adaptability – Capable of withstanding temperature fluctuations during normal compressor operation
Cost-Effective Solution – Competitive lifecycle cost without compromising performance
Specifications
| Item | Description |
|---|---|
| Product Code | CC1175507 |
| Product Name | Air/Oil Separator Filter Element |
| Media Type | Micro-Glass Fiber (High-Quality Material) |
| Separation Rating | Effective capture of sub-micron oil aerosols |
| Separation Efficiency | Stable and High-Performance |
| Residual Oil Content | Low Carryover Level |
| Initial Differential Pressure | Minimal impact on system resistance |
| Pressure Rating | Compatible with standard screw compressor system pressures |
| Operating Temperature | Suitable for typical industrial compressor conditions |
| Replacement Interval | Long-life design reducing maintenance frequency |
| End Cap Material | Metal / High-Strength Polymer |
| Seal Material | NBR / FKM |
| Compatible Equipment | Oil-Injected Rotary Screw Compressors |
| Product Category | Maintenance Replacement Element |
Operating Principle & Structural Analysis
1. Separation Mechanism
During oil-injected screw compressor operation, lubricating oil exists as fine aerosol suspended within the high-pressure air stream. As the air-oil mixture passes through the filter element, oil mist particles undergo mechanical interception, inertial impaction, and Brownian diffusion against the fiber surfaces. These mechanisms cause micro-droplets to coalesce into larger oil drops on the fiber matrix, which subsequently settle by gravity to the bottom of the separator housing and return to the lubricating circuit. This purely physical separation process requires no external energy input and does not alter the chemical properties of the compressed air.
2. Media Composition
The core filtration layer consists of premium micro-glass fibers with fine, uniform diameter distribution, forming numerous tortuous micro-porous channels. As airflow traverses the media, oil particles continuously collide with and adhere to fibers, gradually growing into larger droplets. The gradient-density configuration enables staged filtration along the media depth – larger particles are captured in upstream layers while finer aerosols are retained deeper within, fully utilizing the entire media thickness to extend service life.
3. Structural Design
Support Core – High-strength perforated metal cylinder provides rigid backing for the flexible media, maintaining pleat integrity under high-velocity and high-differential-pressure conditions
Pleating Formation – Consistent pleat spacing and appropriate pleat height deliver generous filtration area within the diameter constraints, reducing face velocity and improving separation efficiency
End Sealing – One-piece molded end caps and seals create an interference fit with the compressor separator tank upon installation, ensuring that all airflow passes through the active filtration zone
Operational Performance
Consistent separation effectiveness with minimal fluctuation in compressed air quality
Low initial resistance that does not compromise compressor displacement
Extended replacement intervals under normal operating conditions, lowering maintenance overhead
Quality Control
From incoming raw material inspection to finished product dispatch, stringent quality control measures are implemented throughout the manufacturing process. Critical production stages are subjected to checkpoint verification, covering media basis weight, air permeability, pleat height uniformity, and seal integrity, ensuring every delivered element meets design specifications.
Typical Application Scenarios
Oil separation systems in oil-injected screw compressors
Purification stages in industrial compressed air stations
Pneumatic supply for automotive painting and assembly workshops
Compressed air pre-treatment for food/beverage and pharmaceutical packaging
Mobile compressor units used in mining and tunneling operations
Instrument air systems in petrochemical and power generation facilities
Customization Options
Leveraging in-depth knowledge of various compressor brands and models, we offer tailored adjustments based on actual installation dimensions and operating conditions:
Dimensional adaptation – Customized outer diameter, height, and port positions according to installation space
Filtration grade selection – Different efficiency levels matching air quality sensitivity of end-use equipment
End cap configuration – Stamped metal or injection-molded polymer options
Seal material variation – Rubber compounds selected per temperature and chemical compatibility requirements
Application engineering support – Assistance in model selection and troubleshooting field issues
Packaging & Service Assurance
| Item | Details |
|---|---|
| Packaging Format | Standard export carton with impact-absorbing inner padding |
| Minimum Order | Single piece available; sample requests welcome |
| Trade Terms | EXW / FOB / CIF / CPT – flexible negotiation |
| Quality Commitment | Warranty coverage under normal usage conditions |
| Technical Response | Installation guidance and operational consulting provided |
Why Work With Us
Years of dedicated experience in the filtration industry with deep process knowledge
Comprehensive quality management systems across entire production chain
Automated manufacturing equipment ensuring precision and consistency
Global market reach across multiple countries and regions
Factory-direct supply with transparent and fair pricing
Responsive service team enabling smooth and efficient communication
Contact Us
For more product details, custom solutions, or to place an order, please feel free to reach out.
Company: XINXIANG MENGMA FILTER CO., LTD.
Mobile / WhatsApp / WeChat: +86 150 9033 8589
Email: joy@mmfilter.com
We look forward to building a long-term and mutually beneficial partnership with you!
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