DB2124 Oil Separator Cartridge | High-Efficiency Filtration for Clean Compressed Air
1. Product Overview
The DB2124 Oil Separator Cartridge is a high-performance filtration element specifically engineered for industrial screw air compressor systems. Utilizing multi-layer composite filtration technology and precision construction, its core function is to efficiently separate lubricating oil from compressed air, ensuring the output of clean air, protecting downstream equipment, and reducing overall system energy consumption.
2. Technical Specifications
| Parameter | Specification |
|---|---|
| Product Model | DB2124 |
| Product Type | Oil Separator Cartridge |
| Compatible Media | Compressed Air & Lubricating Oil Mixture |
| Filter Material | High-Quality Composite Glass Fiber |
| Initial Pressure Drop | ≤ 0.2 bar |
| Maximum Operating Pressure | 13 bar |
| Operating Temperature Range | -20°C to 120°C |
| Filtration Efficiency | > 99.5% (for oil aerosols) |
| Connection Type | Threaded/Flange (As per design) |
| Dimensions (Approx.) | Diameter: 212 mm, Height: 424 mm |
| Seal Material | Fluorocarbon Rubber (FKM) |
| End Cap Material | Galvanized Steel/Stainless Steel |
3. Key Features & Benefits
High-Efficiency Separation: Gradients of glass fiber media effectively capture oil mist particles larger than 0.1 microns, achieving over 99.5% separation efficiency and significantly reducing oil content in compressed air.
Energy-Efficient Operation: Features very low initial pressure drop and a gradual increase during service life, helping to minimize additional power loss of the compressor for energy savings.
Robust & Durable Construction: Reinforced internal metal骨架 and anti-corrosion external mesh ensure structural stability under pressure fluctuations, preventing media collapse and extending service life.
Easy & Reliable Installation: Manufactured to precise DB2124 specifications with high-quality FKM seals for a reliable fit and leak-free operation.
4. Installation & Maintenance Guide
Installation Steps:
Shut down the compressor and ensure system pressure is fully released.
Clean the oil separator housing, removing old oil and debris.
Apply a small amount of clean oil to the seal of the new cartridge.
Position the cartridge correctly, hand-tighten until the seal contacts the base, then use a tool to tighten an additional 1/2 to 3/4 turn only. Avoid over-tightening.
Maintenance Recommendations:
Monitor the system differential pressure regularly. Consider replacement when it reaches 0.8-1.0 bar.
The cartridge is for single use only and cannot be cleaned or reused.
5. Frequently Asked Questions (FAQs)
Q: How can I confirm this cartridge is suitable for my equipment?
A: Please carefully check the model number, physical dimensions (diameter and height), and connection type of your existing cartridge to ensure a complete match with DB2124 specifications.
Q: Why is there still an oil odor in the exhaust shortly after installing a new cartridge?
A: This is normal. Trace amounts of residual oil may be present in the new cartridge and piping. It will be purged after several hours of continuous operation, and air quality will return to normal.
6. About Us
XINXIANG MENGMA FILTER CO., LTD. is a professional manufacturer specializing in the R&D, production, and sales of industrial filtration products. We are committed to providing high-quality and reliable air compressor filtration solutions for global customers.
7. Contact Us
Company Name: XINXIANG MENGMA FILTER CO., LTD.
Tel: +86 150 9033 8589
Email: joy@mmfilter.com
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