High-Efficiency Oil Separator Filter Cartridge - Model 2205 4065 03
One-Sentence Product Description
The 2205 4065 03 Oil-Air Separator Cartridge, engineered for industrial air compression systems, delivers superior oil mist separation efficiency, ensuring compressed air quality and operational stability.
Core Product Function
As the final barrier in the compressed air purification process, this separator cartridge's primary role is to capture and coalesce suspended microscopic oil droplets from the compressed airstream, achieving efficient oil-air separation. This results in the delivery of clean compressed air while maximizing lubricant recovery and optimizing system operating economy.
Technical Specifications
| Category | Specification Details |
|---|---|
| Product Code | 2205 4065 03 |
| Compatibility | Designed for oil-injected screw air compressors of specific configurations (Final verification against equipment interface dimensions is recommended). |
| Core Performance | Outlet air residual oil content typically ≤ 5 mg/m³ (approx. 3 ppm). |
| Airflow Resistance | Typical initial pressure drop when new ≤ 0.25 bar. |
| Dirt Holding Limit | Replacement suggested when operating ΔP increases to 0.8 - 1.0 bar. |
| Filtration Stage | Utilizes composite coalescing filter media. |
| Structural Feature | Equipped with a reinforced metal inner screen for structural integrity. |
| Environmental Tolerance | Seal elements withstand continuous operating temperatures up to 120°C. |
Technical Principle & Performance Details
Working Principle Overview
This cartridge employs deep-bed coalescing separation technology. As oil-mist-laden compressed air flows through its specially designed fibrous media, fine oil droplets collide, adhere, and gradually coalesce on the fiber surfaces, eventually separating from the airstream by gravity and draining for recovery. This process efficiently removes sub-micron oil mist.
Key Value Propositions
Ensures Air Purity: The multi-layer precision media design significantly reduces oil carryover in compressed air, providing a cleaner air source for pneumatic tools, spray processes, instrumentation, etc.
Maintains System Efficiency: The low initial pressure drop design helps the compressor maintain a lower operating load, thereby reducing unnecessary power consumption.
Enhances Operational Reliability: Robust construction and high-quality materials withstand pressure fluctuations and thermal stress, minimizing unplanned downtime due to cartridge failure.
Optimizes Total Cost of Ownership: High oil recovery efficiency directly reduces the frequency and quantity of lubricant top-ups, while the extended-life design lowers replacement frequency.
Essential Usage Guidelines
Pre-Installation Verification: Before installing a new cartridge, carefully clean the interior of the separator vessel and ensure the associated oil return line is completely unobstructed. Any blockage will lead to separation failure and abnormal lubricant consumption.
Oil Type & Level Monitoring: Use lubricants certified by the equipment OEM or with equivalent performance, and maintain the system oil level within the recommended range. Incompatible oils will significantly shorten cartridge life.
Operational Status Observation: Regularly record the pressure differential before and after the oil-air separator. A rapid increase in ΔP is often an indicator that the cartridge is nearing saturation or that intake air conditions are poor.
Environmental Factor Consideration: Intake environments with high dust, temperature, or humidity increase the workload on the cartridge. It is advisable to enhance pre-filtration and improve compressor room ventilation.
Application Industry Examples
Metalworking & Spraying: Provides oil-free compressed air for CNC machines, paint booths.
Electronic Component Manufacturing: Protects precision welding and packaging equipment from oil contamination.
Cement & Building Materials: Used in processes like pneumatic conveying and equipment purging.
Plastic Products Production: Ensures product quality in blow molding, forming, and other processes.
Service & Support
XINXIANG MENGMA FILTER CO., LTD. possesses a professional technical team capable of providing product selection, installation consultation, and follow-up maintenance advice to support the efficient and stable operation of your production equipment.
Contact Us
XINXIANG MENGMA FILTER CO., LTD.
Phone/WhatsApp: +86 150 9033 8589
Email: joy@mmfilter.com
Hot Tags: 2205 4065 03 high efficiency oil separator filter cartridge, manufacturers, suppliers, factory, for sale, Oil Separator 49 305 53 111, air oil separator 25300065 031, 59031090, Oil Separator Element 4900051321, MATTEI CR21E20113, Air Compressor Filters P CE03 596
