Industrial Screw Air Compressor Intake Air Filter Cartridge 2205 1164 01
Product Overview
This product is an intake filtration unit specifically designed for screw-type air compressors, responsible for pre-treating the air drawn into the compressor host. It effectively intercepts ambient impurities such as dust, fibers, and solid particles, preventing contaminants from entering the compression chamber and causing internal wear or oil degradation. It is a fundamental component for ensuring the efficient, stable, and long-lasting operation of air compressors.
Core Parameter Specifications
| Parameter Item | Technical Specification |
|---|---|
| Product Code | 2205 1164 01 |
| Application Type | Screw Compressor Intake Filtration |
| Nominal Filtration Rating | 10 Microns (μm) |
| Initial Pressure Loss | ≤ 25 mm H₂O |
| Recommended Replacement Delta-P | 50 - 80 mm H₂O |
| Rated Operating Temperature | -20℃ to +85℃ |
| Flow Compatibility Range | Matches intake demand of standard mid-size screw hosts |
| Construction Type | Cylindrical, with central support core |
| End Cap Connection | Standard Spin-on Interface |
| Sealing Type | Radial Circumferential Rubber Seal |
Function & Design Features
1. Optimized Filtration Process
Utilizes an internal special structure to achieve a graded filtration effect. The outer layer primarily captures larger particles, while the inner fine layer traps smaller particulates. This ensures filtration accuracy while effectively extending service intervals and maintaining a low average operating resistance.
2. Ensured Structural Stability
The integrated reinforcement structure withstands continuous airflow pressure fluctuations, preventing deformation or damage during system suction pulsation or at high final resistance, ensuring stable and reliable filtration performance throughout its service life.
3. Reliable Sealing Performance
The combination of integrally molded end caps and highly elastic sealing elements ensures a tight fit between the filter cartridge and the housing under various operating conditions, preventing the leakage of untreated air and guaranteeing filtration efficiency.
4. Convenient Maintenance & Compatibility
The product design adheres to common industrial installation standards, featuring strong interface universality for easy operation during preventive maintenance or replacement. It is compatible with the intake systems of various screw air compressors using this specification.
Application & Maintenance Guide
Application Fields:
Widely used in compressed air stations across industries including machinery manufacturing, food processing, textiles, electronics, chemicals, and building materials. It provides a clean air supply for production equipment, pneumatic tools, control instruments, and painting processes.
Operation Monitoring:
Monitoring the pressure drop across the cartridge via a differential pressure gauge is recommended. Inspection should be performed when the pressure drop reaches the upper limit set by the equipment manufacturer, or empirically after approximately 2000 operating hours in dusty environments.
Replacement & Installation Procedure:
Turn off the compressor and release system pressure.
Open the filter housing and remove the old cartridge.
Clean the inner cavity of the filter housing.
Check that the new cartridge's seal is intact, install it correctly, and ensure it is securely seated and sealed.
Record the replacement date and reset the differential pressure indicator (if equipped).
Quality & Service
We implement comprehensive quality control from production to final inspection, ensuring product performance meets design specifications. Application advice can be provided based on users' specific working environments (e.g., high humidity, high dust).
For Product Information & Quotation
Manufacturer: XINXIANG MENGMA FILTER CO., LTD.
Tel: +86 150 9033 8589
Email: joy@mmfilter.com
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